How to improve the production efficiency of profil aluminium

There are varied ways to improve the production efficiency of profil aluminium. Today we will provide you with a way to make full use of time to improve the production efficiency of aluminum profiles-reducing the waste of non-fixed aluminum profile extrusion time. Let's take a look at following nice content.

What is the extrusion time of non-fixed aluminum profile

Extrusion time of non-fixed aluminum profile includes the host idle time, the time of changing aluminum extrusion die, the idle time caused by human operation delay, and the maintenance time of aluminum equipment.

Host dead time

This time is mainly limited by the design concept of the aluminum extrusion equipment and the operation of the equipment itself. However, due to the long-term continuous operation of the aluminum extrusion equipment, wear of accessories or abnormal procedures will increase the host idle time.

Convert profil aluminium mold time

It is usually understood as the time for unloading and reloading the mold. When the product produced by the aluminum extrusion die during the production process does not meet the requirements of the customer or the drawing, the mold must be unloaded and the time taken for another set of profil aluminium molds. This time control has a lot to do with the squad leader’s aluminum production plan, the operator’s execution plan, the advanced nature of the aluminum extrusion equipment die base, and the proficiency of personnel.

The squad leader’s aluminum production plan provides the basic premise for the manipulator to produce according to the plan. With a reasonable and thorough aluminum production plan, the manipulator can prepare a series of actions in advance, such as preparing molds, preparing pads, heating, and putting on the machine. There will be confusion caused by temporary mold removal. At the same time, the team leader's aluminum production plan must be clear, clear and organized.

The aluminum extrusion production plan of the squad leader must be in place. It is not allowed to put on the mold at will, or which mold is good for production. This will cause the plan not to be implemented, the mold heating timeout, and the order cannot be completed in time. A series of problems such as handing over the billet. At the same time, the operator should prepare the machine preparation work for the next set of molds at the last two rods of the previous set of molds.

The advanced nature of die base conversion of aluminum extrusion equipment is reflected in the technology of the equipment itself. Modern extruders are equipped with a translational or rotary quick die change structure, and it takes only a few seconds to change the die. At the same time, the intuitive operation of the personnel is important, which is mainly reflected in the preparation of all mold pads, mold heating time and specific heating positions of the upper mold in advance according to the plan, and the grasp of the accuracy of the upper mold time. The operation requires a series of actions together. Complete, rather than intermittently, meaningless waste of non-squeeze time.

Aluminum extrusion equipment maintenance time

View extruded aluminum frame material

Due to the continuous working condition of the extrusion equipment for a long time, as the equipment accessories wear and age and other reasons, it is inevitable that equipment failures will occur. In the event of equipment failure, the machine personnel should find the machine repair and deal with it as soon as possible, and assist the machine repair personnel on the spot. At the same time, the machine repair personnel must first diagnose the root cause of the equipment failure and prescribe the corrective measures to solve the problem quickly and effectively. At the same time, for the operator In the case of related failures, after the equipment is repaired, the mechanics and the machine operators must communicate with each other about the cause of the failure and conduct an on-site training for the operators to prevent similar problems from recurring. During the normal operation of the daily equipment, the aluminum extrusion equipment engineer is responsible for the spot inspection of the equipment, and the responsible mechanics will deal with the problems found to prevent problems before they occur. The mechanics and engineers form a benign complementary and mutually restrictive mechanism for equipment management and technical guidance.

Did you get this method? Of course, there are other nice ways for the production efficiency of profil aluminium, determining the way according to your needs.